Carbon Steel Dished Bottom Head Large Diameter Hot Pressing Hemispherical Pressure Vessel Tank Head

The elliptical tank head is the economical solution for medium pressure tanks due to the reduced metal thickness requirement.

Carbon Steel Dished Bottom Head Large Diameter Hot Pressing Hemispherical Pressure Vessel Tank Head

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Product Description


The hemispherical head is a head consisting of half a spherical shell and a straight edge (short section of a cylinder).  Also known as hemispherical tank heads or hemispherical dished ends,Hemispherical heads are a popular choice for pressure vessels due to their ideal shape, which divides the pressure in the vessel equally across the head's surface. The hemispherical head with smaller diameter can be pressed as a whole, with larger diameter normally formed by petals+crown type.  The hemispherical head has the minimum thickness required under the same diameter and pressure compared with other types of head,and the surface arear is smallest when the head volume is same. so   Hemispherical heads has the best mechanical properties and most economical materials used.  But Due to manufacturing difficulties, it is  generally used for pressure vessels with higher pressure and larger diameter.


2. Main Features

- Materials: Ferritic, austenitic and non ferritic metals that can be cold worked.
- Fabrication Method: Cold Press, Hot Press, Petals
- Dimensions: up to 12,000mm diameter and 300mm thickness.
- Edge preparation: according to your requirement.
- Hemispherical head's Di=2Ri

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3. Application

1. Pressure Vessel Industry      2. Petroleum Industry                   3. Chemical Industry
4. Pharmaceutical Industry       5. Sewage Treatment Industry      6. Food Industry
7. Nuclear Power Industry        8. Gas Industry                              9. Aerospace Industry
10. Machinery Industry            11. Construction Industry               12. Shipbuilding Industry
13. Cosmetic Industry             14. General Storage Industry         15. Steam Boiler Industry


4. Specifications

Item:Hemispherical dish head
Diameter:89mm-12000mm
Thickness:2mm-300mm
Material:Carbon steel, Stainless steel, Low alloy steel, Aluminum, Titanium, Cladding material, etc
According to customers' requirement.
Process methodHot mould pressing, Cold mould pressing, Petals + Crown
Surface Treatment:Sand Blasting, Pickling
Non-destructive test:UT, RT, MT, PT
Applicable Standard:ANSI, ASME ,MSS, API, DIN, JIS, BS, AWWA, PED and GB
Certificate:ASME-U, ASME-S, ISO9001, ISO14001, OHSAS18001
Applications:Such as oil, chemical industry, water conservancy, electric power, boiler, machinery, metallurgy, sanitary construction, etc.
Packaging:Wooden cases, steel shelf or as per customer's requirement.
Custom-madeSupport
Forming MethodCold or Hot Forming


5. Why to Choose Us

- We provide advanced tank head manufacture technology to assure your tank head 100% quality stability.
- Quality guarantee is one year after installation and commissioning or 18 months after leaving China Port.
- 7 days x 24 hours service, within 24 hours reply / solve of any technical issues upon request.
- Routinely telephone track to remove all might be problems or issues guaranty the tank head long lasting safety and reliability.
- We will consider your all other needs like customs clearance, sea delivery, insurance, customs tax benefit plan, documentations etc. So our respected Users feel so relaxed and easy to get the tank head well. (dished head)


6. FAQ

Q: Can you give us the technical drawing and data?

A: Our products are all custom made. Usually you need to provide us with the drawings. And if you do not have it, some important data is also necessary. We can help you design it after we signed the contract and confidentiality agreement.
Q: Is it possible to know how is my product going on without visiting your company?
A: We will offer a detailed products schedule and send weekly reports with digital pictures and videos which show the machining progress.
Q: Are the products tested before shipping?
A: Yes, all of our products were inspected piece by piece and they are all qualified before shipping.
Q: What is the delivery time?
A: The delivery time is usually within 25 working days once deposits received and product drawing confirmed. If the size is too big, and bulk ship, and it may need more time.
Q: What is the packaging?
A: Wooden cases, steel racks or as per customer's requirement.
Q: What is your terms of payment?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 50% T/T in advance, balance before shipment.


Production Process of Heads:


Carbon Steel Dished Bottom Head Large Diameter Hot Pressing Hemispherical Pressure Vessel Tank Head

Picking steel---Cutting---Welding---Heating---Spinning---Stamping---Trimming---Defect detection---QC---Warehousing---TransporttationASME VIII. Div 1 Semi <a href=https://ellipticalheads.com/elliptical-heads-.html target='_blank'>Elliptical Heads</a> 2:1 with PDR Report 2:1 Ellipsoidal Dished Heads comply with UG-81 UCS-79

Company Information

 

Haipei Industry is a specialized manufacturer of tank head. With over 30 years of engineered driven expertise ,it is a recognized leader within the tank head industry in china.With unique head forming, fabrication and heat treating capabilities, we offer a diversified range of products. Head diameters is from 3.5" to 393.7'', and Head thickness is from 0.078" to 11.8''. Pressure vessel heads and tank ends are available in a broad range of sizes, shapes, thicknesses and material specifications. 

The main products of the company are: shell plate, elliptical head,torispherical heads,spherical dished heads, flat heads, spherical head, expansion joint, corrugated furnace and non-standard parts, and all kinds of stock heads are available for customers. The products are sold to more than 20 provinces and cities and regions in China and exported to foreign countries.

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Advantages

 Small order advantage, flexibly in dealing with orders;

♦ Quality: Strict control of raw materials and the production process;

♦ Advanced technology,best quality,customer satisfaction,reputation first,good after-service;

♦No cracks , delamination, inclusion ,and other defects;

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Our Services

1.No cracks,delamination, inclusion ,and other defects;

2.The warranty time is 6 months,except the wearing parts;

3.We provide the best service based on professional and sincerely attitude.


Product Pictures

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Torispherical Head (also called torispherical dish end or torispherical ends) is widely applied for pressure tanks to storage liquids and gasses. The torispherical head consists of a spherical surface, a cylindrical edge of a certain height, and a transition section connecting the above two parts with a radius of curvature smaller than the radius of the sphere. Our asme torispherical head can be made with carbon steel, stainless steel, austenitic and non ferritic metals that can be cold worked. The stress distribution of torispherical dish head is not as uniform as elliptical head, but the manufacturing processing of the torispherical head is easier. However, torispherical dish end is the better option when the elliptical head of the mold processing is difficult. We can fabricate torispherical ends in most popular sizes and thicknesses.


Packaging & Shipping

Carbon Steel Dished Bottom Head Large Diameter Hot Pressing Hemispherical Pressure Vessel Tank Head

1, Shipment by bulk OD more then 5000mm 

2, GP Containers for OD within 2200mm
3, FR Container OD within 4000mm
4, Iron Cage and wooden pallets accordingly.

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Contact us

Skype:frieda8368
Whatsapp/Weichat:86-18264838918
Email:[email protected]


FAQ


Q: What’s the information should I provide when inquiry?

A: Thanks for your question. If you have drawings, we will be entirely in accordance with production drawings . If you do not have the drawing, you can tell me the product data. There are several important data, such as material, type of head( We have elliptical head, hemispherical head, dished head, flat head, etc. ),diameter, thickness, special tolerances or requirements. We can do the drawings according to your requirements, and you confirm that the final product drawings.

Q: what are surface treatment of the product?

A:Thanks for your question. For carbon steel products, we sandblasting descaling product surface. For stainless steel products, we use acid to remove surface oil and impurities.

Q: How do you ensure the quality of products?

A: Thanks for your question.Our production staff is trained through national quality department, and obtain the corresponding certificate, with years of production and design experience. Weld must undergo X-ray inspection to ensure that no defects.

Q: Can you help us matching related products?

A: Thanks for your question. Our company also is surrounded by a lot of ancillary businesses, such as flanges, boiler, oil refining equipment, etc. We can help you matching the highest quality products with the lowest prices .

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